Free-standing planter TERRESTA in private garden, used as a back-saving raised bed.
CORTEN STEEL for Garden Objects
High quality special steel for garden objects and street furniture
The term Corten steel*) is used in Germany to describe weather-resistant structural steel on whose surface a barrier layer is continuously formed under the influence of weathering. This protects the components from further corrosion and provides the characteristic patina in earthy and warm tones. Corten steel has an above-average service life, does not need to be painted and is fully recyclable. We use only the particularly high quality steel grade S355J2W+N, material number 1.8965, which can also be bent and welded with the right filler material.
*) The name COR-TEN steel was composed of the first syllable COR for rust resistance (CORrosion Resistance) and the second syllable for tensile strength (TENsile strength). COR-TEN steel was patented in America in 1932. There are very many different weather-resistant structural steel grades worldwide.
Everything important at a glance:
CORTEN STEEL
User information METAL Tender for basic material
Areas of application of corten steel
Corten steel is used in a very wide range of applications: for bridge structures, facades or guard rails. Popular examples are the guardrails on Italian highways. In recent years, corten steel is increasingly used for metal garden objects. The characteristic patina develops a certain life of its own and changes the structures and colors again and again. Last but not least, this property makes corten steel an ideal building material in modern garden and landscape design.
Delivery condition "mill finish without mill skin"
for incomparable quality
Commercially available Corten steel sheet has a rolled skin on the surface due to the manufacturing process. This consists of a firmly adhering, blue-black layer of very hard iron oxides. The rolled skin is brittle and delays the formation of the rust barrier layer desired in corten steel. In the first few months of weathering, the rolling skin then peels off bit by bit, revealing the "real" bare steel surface. The flaking rust-brown rolling skin is disturbing and unattractive.
We therefore process practically only the particularly high-quality Corten steel, where the rolling skin is pickled off directly after manufacture - i.e. before processing. This is more costly in procurement and production, but you can simply see the high quality of our products through the optimal preliminary products. Not only is the flaking of the mill scale completely eliminated, but the accuracy during laser cutting, bending and welding is also much higher than with simple material with the hard and brittle mill scale.
Development of the characteristic patina
During the production and processing of the raw steel panels on the surface is not yet formed patina. This develops only through natural weather conditions. The formation of the visually appealing surface begins after 2 to 3 weeks and is completed only after 1.5 to 3 years. Important in the formation of the barrier layer is the alternation between wet and dry weather. If there are surface areas that are not exposed to this weathering, the living patina of rust will not form there. To find out how surface rusting can be accelerated thanks to our SUPER-ROST process, click here: SUPER-ROST process with SUPER-ROST-Pad
Color differences during pre-rusting
It is hard to believe, but the perception can not be fooled: Depending on the weather and environmental influences, a different initial rust coloration develops on the surface - with the same material from an identical production batch. The main factors influencing rust coloration are temperature and relative humidity. Lower temperatures and high humidity result in a darker color. Different colorings after the first rusting become more and more equal with progressive weathering of the objects. This different coloring is therefore not a defect or reason for complaint.
SUPER ROST-pad for rapid rusting of corten steel surfaces
Living material: color differences in corten steel
Black spots on Corten Steel
In the absence of air, the still young, rusted surface can turn black, for example, if it is packed for transport with a tight-fitting film or stored incorrectly after delivery. If you do not want to wait for the surface to equalize due to natural weathering, then you can sand the entire surface and re-rust it using the SUPER-ROST process. Learn how to do that in our video:
Black discoloration on corten steel due to incorrect storage. To equalize the color, the entire surface can be sanded and re-rusted.
Impressions from vacuum cup on Corten Steel
When the raw boards are processed, they are gripped automatically at several production stations with the aid of vacuum suction cups and transported for further processing. From this, imprints can become visible after the first russeting - sometimes less, sometimes very clearly visible.
These imprints, also known as "crop circles" in specialist circles, are caused by the fact that when the SUPER ROST agent is applied, the surface is disturbed by minimal residual particles that adhere to the suction cups. The imprint becomes visible only after the formation of the first red rust patina after 12 h to 24 h. However, with natural weathering, the imprint disappears again. To speed up the process, the affected areas can be mechanically sanded a little and rust again.
So-called crop circles are created by the use of vacuum suckers. Due to natural russeting, the circles disappear again.
Corten Steel classified as ecological material
Weatherproof structural steel can be classified as an ecological material. It has a longer than average life, does not require painting and is fully recyclable. Corten Steel has minimal amounts (less than 1%) of high-quality copper and chromium firmly bound in the metal, which make the material - similar to stainless steel - almost infinitely durable and prevent rusting through.
NOTE: Decorative elements or cheap planters are often offered in the hardware store with the designation "Edelrostoptik". Behind this is usually normal steel. It can rust through after only a few months in the garden and become a danger to pets and insects.
Rust separation with cheap steel in so-called "Noble rust look". Small parts can become a danger for small children and pets.
Removal of deposits on patio slabs or natural stone
Rusty deposits, generated e.g. by drain water, can be removed more or less successfully with suitable rust solvent. The cleaning success depends mainly on the following factors: Base material, frequency and quality of cleaning and suitability of the cleaning agent.
For acid-resistant floor coverings, cleaners based on phosphoric acid can be used with good success. For light contamination, household remedies such as table salt in combination with citric acid powder (= ascorbic acid) and water are also suitable. In the case of concrete-bound floor coverings, no acidic cleaners may be used, only tannin-based cleaners. Since the surface turns reddish-purple during treatment, it is essential to ensure proper application to avoid consequential damage. In all cases, test the effect of the cleaner on the surface by means of a small sample area!
Corten Steel sealing
To reduce rusty deposits and "protect" Corten Steel, there is the possibility of sealing the rusty surface, as soon as the desired rusty surface with the appropriate protective layer has formed. The sealing acts like a classic varnish layer and must be repainted again and again (e.g. annually) as required. For more information on rust sealing, see ROST-PROTECT®.
Water bowl made of corten steel, sealed with natural oil ROST-PROTECT. The coloring deepens and the natural rusting is stopped.
Keep snails away with Corten Steel
Areas with corten steel forms an almost insurmountable obstacle for snails. The reason: Corten steel contains a small amount of copper (<1%). If the snail crawls over the corten steel, the snail slime oxidizes the copper. This creates an irritating substance that causes the auger to immediately turn away. For safety from undermining by snails, the strips should be tied into the ground at least 10 cm deep.
Corten steel is a natural slug barrier and reduces slug infestation in raised beds.
Tender text for GaLaBau, for landscape architects and planners
"Rolled flat steel with corrosion protection by hot-dip galvanizing (piece galvanizing) in accordance with DIN EN ISO 1461: 2009-10." For load-bearing, hot-dip galvanized metal and steel components in the area regulated by the building authorities, DASt Guideline 022 "Hot-dip galvanizing of load-bearing steel components" must also be applied. There is no need to specify the thickness of the zinc coating separately, as this is regulated in DIN EN ISO 1461.
Sheets and Blanks
If you need blanks, sheet metal cuttings, blanks or even individual sheets in corten steel - also optically pre-rusted - we can offer these very cost-effectively in many cases, as we buy corten steel in large quantities. Even smaller steel traders and many locksmiths buy their corten steel requirements from us. Ask also for corten steel without rolled skin. This material is produced exclusively for Gartenmetall® by the major steel producers. For a price list and more information, click here: SHEET ADDITIONS